Stage Lighting and RiggingGUIDE · LESSON 35

Rigging Fundamentals

Definition

Rigging suspends loads above people, so the discipline relies on rated limits, published standards and verification. The central figure is the working load limit (WLL), the maximum load a component is rated to carry in service, obtained by dividing its minimum breaking load by a design factor. The design factor depends on the component and on the standard that applies. ANSI E1.4-1 (manual counterweight rigging) uses 8:1 for wire rope; ANSI E1.43 requires at least 10:1 for performer flying hardware, reducible to 8:1 under defined conditions; and in Germany, hoists for loads above people, built to DGUV Vorschrift 17 and 18 (formerly BGV C1) and to the IGVW SQ P2 specification, are designed with a factor of 10:1 where a general-purpose hoist uses 5:1. A load always stays at or below the WLL, which already includes this margin.

The guide

Loads are not only static. A moving hoist, a load that snatches onto a slack chain or a flying performer produces dynamic forces well above the static weight, and the system is rated for that peak. Geometry also increases forces: in a bridle, the tension in each leg rises as the included angle widens, and at 120 degrees each leg carries the full load. Truss has its own load tables for span, distributed loads and point loads (ANSI E1.2 in North America, BS 7905-2 in the United Kingdom, EN 17115 for truss design and EN 17206 for temporary truss installations in Europe), and a heavy point load at mid-span uses far more of the capacity than the same weight close to a support.

Chain hoists are classified by use in a German scheme that is also widely applied outside Germany. A D8 hoist lifts loads but needs a secondary suspension (a safety) when the load is held above people; a D8+ hoist has a second brake and is derated, typically to half its capacity, so that it can hold a load above people without one; a C1 hoist is designed for loads moved above people. The British National Rigging Advisory Group notes that a system of one or two hoists remains exposed to the failure of a single hoist, even with double brakes. Every shackle, sling, hoist and clamp is rated, marked, within its inspection interval and inspected before use. In the United Kingdom, LOLER 1998 requires a thorough examination at least every 6 months for lifting accessories and equipment that lifts people, and every 12 months for other lifting equipment, unless a competent person has drawn up an examination scheme; in Germany, IGVW SQ P2 calls for D8+ and C1 hoists to be inspected by a competent person every 12 months and by an expert every 48 months. Installation is carried out by competent people.

The rule

Every overhead element is rated, secured and checked a second time before a load is flown above people.

Glossary terms

Sources

  • ANSI E1.43-2016, ESTA, vol d'artistes : coefficient minimal de 10X, abaissable à 8X par le concepteur dans des conditions définies · tsp.esta.org
  • Entertaining Safety : coefficients d'utilisation en accroche de théâtre, 8:1 pour le câble selon l'ANSI E1.4-1 · entertainingsafety.com
  • Hoist UK, Rigging Standards Explained : classes D8, D8+ et C1 ; BS 7905-1 remplacée par l'EN 17206 · hoistuk.com
  • DGUV Vorschrift 17 : lieux de spectacle et de production pour la représentation scénique (ex-BGV C1) · publikationen.dguv.de
  • IGVW SQ P2, palans D8+ et C1 : inspection par une personne compétente tous les 12 mois, par un expert tous les 48 mois · igvw.org
  • PLASA / NRAG, Load suspension using electric chain hoists over stages (2021) : D8/D8+ au-dessus du public à 50 % de la capacité, limites du double frein · plasa.org
  • EN 17206:2020 : machinerie de scène et installations temporaires en truss, exigences de sécurité et inspections · en-standard.eu
  • CFTS, LOLER 1998 : examen approfondi tous les 6 mois (accessoires, levage de personnes) ou 12 mois (autres équipements), ou selon un programme d'examen · thoroughexamination.org
  • HSE, INDG422 : examen approfondi des équipements de levage (LOLER) · hse.gov.uk
  • ANSI E1.2-2021, ESTA : conception des structures en aluminium (truss) · webstore.ansi.org
  • BS 7905-2 : conception et fabrication des trusses et tours en aluminium et en acier · knowledge.bsigroup.com
  • EN 17115:2018 : conception et fabrication des trusses en aluminium et en acier · knowledge.bsigroup.com